Custom Aviation Patches
For Flight Crews, Squadrons & Aviation Enthusiasts
Your patch tells your story. Whether you’re part of a military squadron, a flight academy, or a weekend pilot’s club, we’ll help you create an aviation patch that looks sharp and holds up through every mission.
Choose embroidered for a classic look, woven for crisp detail, or soft PVC for weather-resistant durability.
Why Sienna Pacific
We’ve made patches for military units, aviation schools, and airshow teams across the country.
Each patch is made with precision stitching, durable materials, and colorfast threads to handle cockpit heat, wind, and long days on the flight line.
- No hidden setup fees
- Free digital proof with every order
- Fast turnaround and clear communication
- Hook-and-loop, iron-on, or sew-on backings
Who We Make Them For
- Air Force and Navy squadrons
- Civil Air Patrol and flight schools
- Corporate jet crews and maintenance teams
- Air show pilots and collectors
- Aviation museums and restoration projects
These same designs can be made as morale patches, PVC versions, or part of a mixed-material set.
See also: Military Patches | Morale Patches | PVC Patches
Patch Types
Not every patch is built the same.
Choose the style that fits your design and purpose.
| Feature | PVC Patches (Rubber) | Embroidered Patches | Woven Patches |
|---|---|---|---|
| Look & Feel | Flexible, waterproof, and fade-resistant for harsh conditions. | Textured and traditional look with raised stitching. | Smooth finish for small lettering and clean artwork. |
| Durability | ★★★★★ | ★★★★☆ | ★★★★☆ |
| Best Use | Tactical or outdoor use | Flight suits, unit gear | Dress uniforms, detailed logos |
Each style can be made with a loop backing stitched directly to the patch, or you can order matching hook panels for your garments and bags.
Options — Your Design. Your Specs. Your Way.
We understand military precision. That’s why every detail is built to your specifications—shape, size, thread count, backing, and finish.
Need help cleaning up your art file? Our design team can assist for a small service fee—no guesswork, just accurate manufacture-ready art.
Shapes
Round, shield, wings, or fully custom
Price Tiers
Transparent Pricing. No Hidden Fees.
We don’t do “surprise quotes.” Every estimate includes manufacturing, setup, and proofing—plus shipping calculated based on weight and destination.
| Quantity | Average Cost (Per Patch) |
|---|---|
| 50 pcs | from $3.80 |
| 100 pcs | from $1.55 |
| 250 pcs | from $1.00 |
| 500 pcs | Custom quote |
- Minimum Order: 50 pieces
- Lead Time: 2–3 weeks after Pre-production sample approval
- Pre-production photo image is free for all of our custom patch orders
Custom sample pricing estimate for a 2″x2″ patch, with 4 colors. For other sizes and specs, Request a Quote. Other fees such as Artwork & Design, and Shipping apply.
Want an exact number? Send us your design and project specs and we’ll get back to you with a free quote within 24 hours.
How It Works
Trusted by
Flight crews, government contractors, and aviation clubs nationwide rely on us for consistent quality and service.
Kind words from Our Happy Customers
Because Lindsay worked with me until we got the design just right. And it wasn't easy!
My sales representatives have always worked very hard to ensure the highest quality and accuracy on every order.
This particular round with your company was very unsatisfying. The whole process was very challenging. Ribbon just was not right. It was made incorrectly several times and we still…
All of the sales representatives I've had for multiple projects have been helpful and accommodating. The woven and pvc patches I've ordered all came out looking amazing!
Great customer service. They made ordering what I needed fast and easy. Customized pouches came out perfect! Will be using them again and again for any customized products my bu…
Super happy with all products we have ever ordered over the years of service. Susan
Price My Patches
Custom patches, labels, pins & more — pricing within 1 business day.
We'll review your project and send pricing options within 1 business day.
Need to add more files? Just reply to the confirmation email.
Questions?
Common Design Elements in Aviation Patches
Aviation patches often carry more meaning than the artwork suggests. Every line, color, and emblem tells a story.
Some feature aircraft silhouettes: jets, prop planes, or helicopters — symbolizing a unit’s fleet. Others display wings, shields, or lightning bolts, representing speed, precision, and protection.
Colors usually follow function: blue and silver for flight and technology, olive drab or black for tactical units, and red or gold for excellence and honor. Many squadrons include mottos in Latin or English, or call signs that tie the crew together.
We can replicate any of these details in your custom artwork, from embroidered textures that mimic the stitching on a vintage flight suit to PVC layers that create bold 3D depth.
Your patch should feel personal — something that looks just as good on a flight jacket as it does framed on the wall.
Aviation Patch Designs
Let’s Build Your Next Custom Patch.
Bring your squadron’s design to life with custom aviation patches that look sharp, hold up to wear, and ship on time. Our team will guide you through every step: from quote to proof to delivery, with clear communication and dependable quality.
