What are Laser Cut Patches?

When choosing the appropriate custom patch style, sometimes you hear: laser cut patches but, what are they exactly?

Basically, when manufacturing a custom made patch, the edges need to be sealed in order for the patch to keep its shape, and be resistent to the different conditions it wil be in.

To achieve this, you have 2 options:


Non Laser Cut Patches - Merrow Border

Having a border at the end of your patch, like this one, which is called merrow border, or


Laser Cut Patches

Having your patch’s edges laser cut to its custom shape.

See, there is no sewn border on these patches, and it dependes on the look and feel you want them to have. Having your custom made patch laser cut will add only 10 cents per patch to your price.

Patches can be made in any size, shape, material, colors… hundreds of combinations that will help you in creating the right custom made patch for your club or organization.

You can have a laser cut border added to: embroidered patches, woven patches and printed patches.

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If you are thinking about ordering your custom laser cut patches, just click on the button below, our expert Sales Reps will get back to you within 24 business hours and guide you through every step of the process.

“Great customer service, great value for money, great quality, great everything!
Jan Heidal, Minnessota
“We just got them. Thank you. You guys did an amazing job. They look great.”
Kyle Q., Hermann EMS

Custom Laser Cut Patches: Kastari

In this opportunity, we thought it would be great to show the progression of a patch from sketch, design through final product.

We chose this laser cut patch because it just looks great! It is to our eyes the poster child of the possibilities of laser cut patches the intricate shape and the quality of the detail.

Laser cut patches (also called die cut patches) can be a little tricky to design, especially those from very intricate designs, as much as we would like to provide every little in-and-out of the design, somethings are just impossible for the machine to do.

Usually you start with the main design, and then you need to add a background, similar to a mat, where the design will be sitting, i nthis case we used a very subtle white color to unify the design throughout  the laser cut shape.

Kudos to the production team, as the final laser cut patch turned out great.

Did this design inspire you to create your own custom-shape laser cut patch? Call us 1.888.720.2115

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