Custom Woven Patches

Top Quality Patches

Custom Woven Patches can achieve a high amount of detail and clarity, they are ideal for designs with small details and lettering. The result is a soft patch with an almost photo quality.

Sienna Pacific : Custom Patches : Custom Woven Patches

Why Woven Patches?

While embroidered patches have been the norm in custom patches for years, the truth is that sometimes they can be a little sloppy, especially when we talk about small text and details: No one likes those jump stitches!

  1. Our custom woven patches allow smaller details.
  2. Intricate and small fine fonts: curly, curvy, text smaller than 11pt.
  3. We can use metallic threads to make your patch stand out (almost like bullion patches).
  4. Iron-on woven patches are the most requested type of patch for hats.
  5. Gradients (we can fake them with the woven threads and they will turn out much more natural).

One of the cool advantages of weaving your patch instead of stitching it is that there is no threads sticking out of the design, as the entire design is woven together, like a piece of fabric.
The likelihood of the patch becoming unraveled, or getting caught with a ring, hook, and then get destroyed is minimum, as there are no threads sticking out of a the patch.

Custom Woven Patches Gallery

woven patch - custom shape - merrow border
round woven patch  merrow border
woven-patch-laser cut
patch-woven-delaware-fire-dept laser cut

Woven Patches vs Embroidered Patches

custom woven patches vs embroidered patches


Comparing the Embroidered patches (left) to the woven patches (right) .

The vibrancy of the thread colors is evident on the embroidered patch, where detail and fine lines are evident on the woven. The merrow edge compliment the look.



The quality of detail provided in woven version of this badge is obvious.

Take note of the text on the inner circle. For this level of detail and readability, we believe the woven is far superior. This is also proof that the woven can pick up the same vibrant color as embroidered threads. Badges like this one look so good with laser cut edge!



Color vibrancy is equal in both embroidered patches and woven patches; however fine detail is more prominent on the woven patch.

For a custom shape order and detail of art similar to this, we would encourage you to choose the woven patch. The contrasting merrow edge will make is standout.

Advantages of working with us

  • Friendly Customer Service
  • PMS Color Matching (up to 12 thread colors)
  • Maximum patch size: Up to 17in
  • Gradients available
  • Unlimited revisions
  • Minimum quantity – Only 100 pieces!
  • Invisible Jumps – No ugly threads around
  • Backing options Plain / Iron-on / Stick-on / Hook and Loop backing.
  • High Quality Custom Patches
  • Merrow border for Any Shape

Our Easy 4-Step Ordering Process

1 Quote Request. Submit your patches’ details. Make sure to include your logo, quantity, size needed.

2 Approve. Review & Approve Artwork Proof and Price Quote.

3 Confirm. Billing, Shipping Information & Pre-Production Sample.

4 Order. Final order submitted for production.

Free Quote Request

  • Woven Patch
    55 out of 5 stars
    "The process was simple. The customer service was great. Design changes were easy. Our patches turned out AWESOME! Will be returning for more soon!"
  • Woven Patch - Merrow Border
    55 out of 5 stars
    "“The city seal patch that I ordered turned out of great quality. Best price I could find on the internet. Victoria kept me in the loop, answered my questions, and delivery was sooner than anticipated.”"
  • Woven Patches
    55 out of 5 stars
    "The service was amazing and the results absolutely spectacular – the insignia we had made came out crisp and the colors exactly as requested (We matched them to the PMS Color chart). I will certainly work with them again."

Let’s Get Your Patches Started!

You will love the look of our custom woven patches. Just send us your design and size and you will have your patches ready in no time!

Other Styles

Let’s Get Started

If you are thinking about ordering your custom products, just click on the button below, our expert Sales Reps will get back to you within 24 business hours and guide you through every step of the process.

sienna pacific - custom promotional products